Southern Seawater Desalination Plant Stage 1 & 2

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Introduction

Permacast played a key role in the development of Western Australia’s Southern Seawater Desalination Plant, a major infrastructure project delivering up to 50 gigalitres of potable water annually, with the capacity to expand to 100 gigalitres.
For Stage 1, we manufactured, delivered, and installed over 1,035 precast façade panels using S50 low-heat concrete, designed for a 100-year lifespan. With production of up to 200 m² per day and storage for over 450 panels, we supplied a total of 18,000 m² of panels (8,000 tonnes) on time and on budget.
In Stage 2, we supplied additional precast façade walls and underground electrical tunnels, including 60 inverted box culverts and 100 precast covers, using purpose-built steel moulds to meet project requirements.
This project demonstrates Permacast’s expertise in durable, large-scale precast solutions for critical water infrastructure.

Client

Southern Seawater Joint Venture

Location

Binningup, Western Australia

Duration

2010 – 2011

Cost

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Project Specifications

Stage 1

  • Supply and installation of all panels for the Micro Filtration and Reverse Osmosis buildings
  • 100-year design life for all precast components
  • Rigorous quality control on supply and casting of S50 low-heat concrete
  • Development of over 1,000 individual shop drawings to ensure precision
  • Management of a complex logistics program for delivery of multiple unit sizes
  • Storage of up to 450 units in our pre-casting yard for just-in-time delivery
  • Grouting and sealing of more than 30,000 linear metres of panels
  • Integration of over 20,000 cast-in items for functionality and durability

Stage 2

  • 100-year design life for all precast components
  • Daily casting of S50 low-heat concrete to meet project demands
  • Culverts weighing up to 15 tonnes each
  • Heavy reinforcement design to ensure structural strength and durability

Project Details

Stage 1

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Stage 2

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