Energy

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Introduction

Wheatstone Gas Project

Permacast expertly delivered the Wheatstone Gas Project, managing a highly complex and ambitious scope that required precision engineering, rigorous quality control, and innovative precast solutions. The project showcased our ability to produce a diverse range of specialised precast components, including culvert trench units, perlite-lined trench units, perlite wall panels, fire-rated wall panels, and robust firewall columns. Our approach demonstrated exceptional attention to detail, adaptability, and reliability, ensuring the highest standards were met across all aspects of manufacturing and delivery.

Project Overview

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Client

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Location

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Duration

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Cost

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Project Specifications

  • 975 Culvert Trench Units (average weight 20 tonnes)
  • 113 Perlite Lined Trench Units
  • 760 Perlite Wall Panels (average weight 170 kilograms)
  • 703 Fire Wall Panels (average weight 4 tonnes)
  • 254 Firewall Columns (average weight 14 tonnes)

Project Details

  • Each precast culvert unit was uniquely designed to precisely match the finished floor level (FFL) gradients and falls, ensuring perfect site integration.
  • Advanced 3D modelling was employed to guarantee constructability and manufacturing accuracy for every unit.
  • Originally intended as an in-situ solution, the project was adapted for precast components without compromising design integrity.
  • Products were manufactured to exacting standards, with stringent quality controls and comprehensive reporting throughout the process.
  • Detailed joint designs ensured watertight connections, eliminating leaks at in-situ interfaces.
  • Capacity to store up to 700 culverts enabled efficient just-in-time delivery, optimizing site logistics.
  • Utilised high-specification S50 low-heat concrete to achieve overnight strengths of 20 megapascals.
  • Maintained a consistent production rate with daily casting of six culverts, meeting tight project timelines.

Introduction

Chevron Gorgon Gas Project

Permacast was engaged by the Thiess Decmil Kentz Joint Venture to supply a substantial precast package for the Barrow Island LNG plant in northern Western Australia. The work included a diverse range of precast footings and box culverts, supporting both temporary and permanent accommodation facilities as well as site drainage infrastructure. Stringent quarantine requirements added an extra layer of complexity, requiring careful planning, specialised handling, and staff training to meet all project protocols.

Project Overview

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Client

Chevron

Location

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Duration

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Cost

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Project Specifications

  • Over 2,100 tonnes of precast concrete products supplied
  • Footings for temporary accommodation buildings
  • Footings for permanent worker’s camp
  • Precast concrete box culverts for site drainage

Project Details

  • Special quarantine area established within the factory to ensure compliance with strict site biosecurity requirements
  • Comprehensive quarantine training provided to all Permacast employees
  • All products loaded into pesticide-treated sea containers for transport
  • Production commenced within two weeks of receiving the order to meet client timelines
  • Multiple precast unit sizes manufactured to precise specifications for structural and functional performance
  • Strict cleanliness and quality protocols maintained throughout production to satisfy contractor requirements during COVID-19
  • Just-in-time delivery and careful staging ensured smooth integration into site construction schedules

Testimonials

Our collaborative efforts have contributed to the success of significant projects, including major infrastructure initiatives such as the New Perth Stadium and the Gateway WA project.

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Boris Becker |  Managing Director | Company Name

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Marlene Dietrich |  Director | Company Name

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Hans Dietrich |  Manager | Company Name